Scale in Bleach Plants
General Information
Presentation to the PAPTAC Bleaching Committee
October 17, 2000
Irene M. Yaraskavitch
Dow Chemical Canada Inc.
General Problems Caused by Scale
· unscheduled shutdowns for clean out
· plugging of washer wires ® reduces
flow ® poorer washing ® poorer
pulp quality
· flow/production reduction
· contamination of pulp
· corrosion ® by deposits and by acid
cleaning and boilouts
General Theory of Scale Formation
Two perspectives:
· thermodynamic - useful for chemical &
non-chemical process modifications
· kinetic - useful in identifying scale
prevention strategies
Scaling Thermodynamics
· solubility limit/supersaturation
· temperature, pH, chemical composition
· common ion effect
· ion-ion interactions - ion pairing, complexation
· driving forces for precipitation
Scaling Kinetics
· nucleation
· crystal growth
· phase transitions
· agglomeration
· adsorption/deposition
Chemical Control Strategies
· antiscalents e.g. polyphosphates, phosphate
esters, phosphonates, lignin derivatives,
carboxylate polymers
· precipitation threshold inhibition
· dispersion
· crystal distortion/modification
References
"Mechanism and Chemical Control of CaCO3
Scaling in the Kraft Process", S.J. Severton, P.Y.
Duggirala, P.W. Carter, P.E. Reed, Tappi Journal,
Vol. 82, No. 6, 167 - 174 (June 1999).
"Inorganic Scale Control in Today’s Pulp Mills",
C.S. Greer, PIMA’S Papermaker, Vol. 81, No. 6,
86 - 87 (June 1999).
"Water-Formed Scale Deposits", Jack C. Cowan,
Donald J. Weintritt, Petroleum Associates of
Lafayette, Incorporated, Gulf Publishing Company.